But it is expensive. Special Notice! 5. Fluid out of the pan and TC was brownish-red and obviously overheated, but had no particles or specks in it. The pan had no metal bits, and the 1. 4T65E Vehicle Application List: The list below shows which vehicles came originally equipped with the 4T65E, 4T65E-HD, and 4T65EV/GT model trans $1,000 minimum purchase. I measured a hair over 1/4" (and close visual inspection of chains saw no problems) , so I plan to reuse them. on Step 247, hello good work 1999 volvo s80 2.9 have 4t65e gearbox in my vehicle. The warranty for our remanufactured and rebuilt 4T60E transmission is set up for 36 months and has an unlimited mileage warranty within that time. Drove Left axle oil seal out from behind with hammer and screwdriver. The end plug looks worn on one side, as if it was being "canted" somehow:The Sonnax TCC valve fix referenced above includes a new teflon sealing ring for this end plug. Get some Digital Calipers (These are pretty cheap at places like Harbor Freight) and some Reversible Snap-ring pliers with small tips (also pretty cheap at HF) and a set of Torx T-driver sockets that include T20, T30, T45. 1.2.4. Upgrades exceed OE requirements and eliminate the possibilities of front seal leaks, premature bushing wear, and vibration. We Accept all major Credit and Debit Cards. Pictured beloware just a few of the Updates & Upgrades that go into each, Have PeaceOfMind,knowing thatyour new, Clutch clearances set to custom-spec standards for. I found only one small nick in the fluid channels:Nothing to worry about. Going all out on this turbo build, so no expense spared. Hi, I hope you're still answering questions. Component selection, manufacturing and testing methods can vary from company to company. got in between the contacts. You may also pay with a check by phone. This is apparently pretty common on factory 4th clutches. (This was a potential project killer, as the AFL valve fix from Sonnax requires special tools and machining and is muy expensivo: http://www.sonnax.com/part_summary.php?id=3793&pl=3.) Question on a transmission or are simply seeking more information we are here to help. New hardened 4th Clutch Hub (p/n 24207289, about $45): Plastic Lube Scoop with 1/8" filed off the lip with a flat file (to clear the larger diameter 35-tooth Driven Sprocket from a n/a GPGT trans): 4th Clutch Hub (must seat fully into Input Sun Gear) and Lube Scoop installed: The 4th Clutch Apply Plate, new fibers and steels in place: Case Cover (aka channel plate) with new thrust washers goo'ed to the back and Manual Valve in place, Case Cover Gaskets lying in place, located by the two locating pins:(Manual says these gaskets can be held in place with some assembly goo if need be, but I did not want to risk forming leaky spots). Upgrade option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling! This instructable is for people who do not want to pay the mechanic shops several thousand dollars to rebuild the transmission in their cars. It is a big investment and we provide a lot of details so you know what you are really getting- so please take the time to read our details below! No help from seller till Monday. Each4T65E Is Engineered To Exceed OEM Specification. thanks in advance for your helpmy car 1999 volvo s80 2.9 turbo does not exist, Question $2043. Lowering the engine after dropping down the subframe. Unfortunately, the 2nd clutch springs are very strong, and I bent the heck out of the spring assembly with the tool: And I wasn't careful with removing the retaining ring, and it curled back in somehow and scratched the crap out of the brass bushing:I have no means of replacing the bushing, and the spring assembly is fubared. I've now inspected everything I can (at least until the sprag retaining ring arrives). Q. A replacement transmission is sent to you as soon as your warranty claim is submitted. This is a fix to the problem theAuthor had when he needed to have this tool to have more length. I took the clutch tool pictured below and added the extra threaded rod on the bottom to get around the issue that Andrew found with it not being long enough to take out the 3rd/input clutches. With a flashlight I could look down inside the "leg" of the trans (outside all the clutch assemblies) and see that all the bands were still where they should be, and that the reverse reaction drum was still properly engaged. WebBuy a new or remanufactured engine, transmission, or transfer case and we'll ship it directly to your front doorfor FREE! Use tab to navigate through the menu items. Drive Link Lube Scoop:This scoop is color-coded and gear specific based on the driven gear's diameter (33, 35 or 37 teeth). (3.shift without 60km speed. Yeah, right! 1-2, 3-4 Shift Solenoid and 1-2 Shift Valve: Solenoid clicks when 12v applied; will probably replace anyway (about $20) to be safe. if it is the solenoid of solenoid conector replace them, Question 4.9. Choose an option FWD. I'm guessing some gunk (clutch mud?) checkballs gooped into the backside of the Valve Body: Valve Body Separator Plate, Gaskets, and Screens and plastic Retaining Bolts (these hold the separator/gaskets to the Valve Body): The gasket that goes against the Valve Body has a "V" punched into it, while the one that goes against the Case Cover has a "C": The trans manual was surprisingly vague about which holes the screens and retainers go into, but the FSM was more detailed on that: The Valve Body to Case Cover locating pin: The Valve Body (with gaskets attached) laid onto the Case Cover, located via the pin and the pump shaft sleeve:It's important to be sure none of the checkballs gets dislodged when the VB is inverted and laid onto the Case Cover. Works well in stock vehicle applications up to moderately modified vehicles Web4T65E Transmission - $2,095 | 5-Year Warranty | Money Back Guarantee. Web37024 4T65E Transmission overhaul kit 1997-on. 5.0. Fix for 1811 max adapts, long shift code. Transmissions are shipped via truck freight(18-Wheeler) throughFedEx Freight or R&L Carriers. Would you say that these tools would only come in handy when doing a rebuild or would be a dire necessity? That Trust BestBuy Transmission For Their Powertrain Needs. not sure, I do not even own the car anymore. But it has been a long time sine I worked on that car, and I do not even own it anymore. Installed (using blue threadlocker on the screw):The device is supposed to help keep the diffy lube tube from blowing out of the accumulator housing. Their locations do not affect the operation of the given valves. Completely remanufactured pump, including replacement of slide pivot pin, provides consistent internal pressures, eliminates pump slide malfunction, and eliminates slipping and/or delayed engagement. Transmission Parts Search. Web4T65E Master Overhaul Kit for 3800 ZZPerformance ZZP's 4T65E Master Overhaul Kit for 3800 with all the gaskets, seals, and o-rings needed to rebuild your 4T65E. I can interchange pump covers; however, pump slides/vanes/rotors are not interchangeable because they are factory matched to the depth of each pump body coming off the assembly line. Choose an option 2010. Reluctor and new thrust washer glued on with Assembly Goo:I considered punching the riveted pins out of the reluctor wheel, tapping the holes in the Driven Sprocket (M6-1.0, probably, maybe SAE 1/4"), and screwing down the reluctor, but I didn't feel like breaking a tap off inside the sprocket. Cancel anytime, full refund in the first 30 days. If you have a vehicle in question of which type of transmission you have and/or do not see it on the list below please contact us for assistance. Test OK. (Input / 3rd Clutch Hub and Input Shaft) I used a long, smooth, slow taper glass funnel (labware) to stretch the rings. DONE: Drove the TCC relief valve out with a torx-tip screwdriver (because I did not have a 3/16" straight punch): Got the Sonnax TCC relief valve fix (p/n 84757-01K):This dingus reduces the amount of pressure required to open the TCC relief valve, which is supposed to extend the life of the TCC apply piston in the valve body and helps reduce overheating of the TC. Question Usually ships within 6 to 10 days. Level two 1997-2005 performance 4T65E-HD. The area near where the axle goes in had a gouge in it, looks to me from maybe a prybar or something used to remove the axle. Sonnax boost valve and sleeve fix p/n 84754-30K: Next to original boost valve and sleeve:The Sonnax part's valves are much tighter in the new sleeve than the worn old parts. I decided it's not worth the labor of removing the Thrasher Shift Kit from my current trans versus buying a new shift kit. I also have to come up with some clever way to install and size the three replacement teflon sealing rings on the input shaft hub:There are j-tools for this, but I'll come up with something. Your transmission will arrive with approximately 1-3 quarts of full synthetic ATF in it from testing. The information below is not intended to sway your decision toward one option or another. So you can subtract $1400 from that price. WebGM Transmission Parts - 4T65E - Rebuild Kits - Global Transmission Parts. Vehicle Speed Sensor with new o-ring seal: Gooped up the c-ring on the differential end (the end with the shorter grooved section) of the Output Shaft: Not only will this lube when I pound the shaft into the diffy, it will also hold the ring "centered" so it won't hang up on that plastic lube dam :wink: The Output Shaft slid through the transaxle and seated into the differential (with a hammer): The PNP Switch and Gear Selector armature installed: The Torque Converter O-ring Seal installed onto the Turbine Shaft: A cheap mod: an Intense False Knock Elimination Kit (just a piece of DynaMat Xtreme), installed using a wooden wallpaper roller and a plastic screen installation tool from Home Depot:Lastly, I cleaned out all the threaded holes on the outside of the case with metric taps. Two M6 bolts missing, but threaded holes in case all OK, and can get $2 replacement bolts from Intense. I filed off the sharp edges of the chipped area. No additional costs for repairs - parts, labor, and shipping are all included. A. This transmission is what we suggest for all NON-Supercharged or Turbocharged vehicles and is best suited as a stock replacement for unmodified vehicles. Pontiac Grand Prix GTP/GXP 1 year ago I'm calling it OK: If you've ever considered an -HD diffy upgrade, you may have been warned to be careful about a lube dam that the output shaft goes through. All these clutches and steels will come with the Master Kit. but my problem is only the 3rd gear.vehicle 1 / 2rd shifts into normal, but 3rd gear shifts to "60km speed". Managed to air-test the clutches, and they all passed :D I rigged this air nozzle with a cut-up plastic lab dropper and some electrical tape, in order to tap the test holes in the clutch assemblies: This is a variation on the manual method, using stuff I found in the garage and my new Harbor Freight digital caliper (claimed accurate to +/- 0.001"). A Re-Manufactured 4T65E Transmission For The Price Of A Rebuild. WebMilzy Motorsports 4t65eHD Transmission Price: $1,999.99 SKU: MMS4t65eHD Weight: 350.00 LBS Shipping: Calculated at checkout * Year: * Model: * Engine: 3100 3400 3500 3800 3800 Supercharged * Is your vehicle equipped with paddle shift? New chains (in bag), versus old chains: Then installed into the trans:Getting the turbine shaft into place took some Goo for lube and alot of wriggling and pushing. One was found in this location on the torque signal regulator valve (blue arrow): One in this location (blue arrow) on the TCC control valve: And the third I think was in this location (black arrow) on the TCC regulator apply valve:I have discovered via TSB and from forum discussion that these "extra clips" were used to temporarily hold in valves during manual assembly (to keep the springs compressed while the end caps / retainers were installed further down the assembly line). Works well in stock vehicle applications up to moderately modified vehicles making up to 280-300whp ( or about 350-375 crank HP). I just finished my trans, basically a 4T65E-HPS4 with a GMR input and GMR 1" chain. I would get the following:Universal spring compressor(get the long one not the cheaper short one)I bought the short one (the second image) and had to figure out some "work-arounds" using bar clamps at different stages of the rebuild. WebRemanufactured & Rebuilt Pontiac Grand Prix Transmissions for Sale. Probably best used as a core for a reman. http://pontiacbonnevilleclub.com/forum/viewtopic.php?f=8&t=1483, http://www.sonnax.com/part_summary.php?id=3794&pl=3, http://www.sonnax.com/part_summary.php?id=3796&pl=3, http://www.sonnax.com/part_summary.php?id=3795&pl=3, http://www.transtec.com/tech_insert/IS-4T65E-5.pdf, http://s231.photobucket.com/albums/ee98/agrazela/?action=viewt=3rdClutchAirTest.flv, Small Woodworking Vice for My Mini Tabletop Workbench, https://www.youtube.com/playlist?list=PL6gFMnePvZTbx7Q27piTp69LXt1S_XMi_. Year. In any case, they do not need to be reinstalled. If you are not completely satisfied with your transmission when it arrives, send it back for a full refund. Chevrolet Monte Carlo SS Some contact cleaner:And replace the membranes and these switches are now as fast as the normally open switches. The service history on the transmission has been fluid and filter changes (8 quarts) at 45,000 (that was way too long to wait), 65,000, and 93,000. For example, whether your rebuilt 4T65E transmission will have all of the OE manufacturer updates and upgrades to increase its strength and longevity will vary from shop to shop. Here then is the Driven Sprocket Support installed:Getting that baby into place was tough at this stage, because it's teflon seals have to slip inside the 2nd Drum, while the Input / 3rd's teflon seals have to slip inside the Sprocket Support. All the brass bushings (except the one I messed up and subsequently replaced) look great. 60Km speed '' just finished my trans, basically a 4T65E-HPS4 with a check phone! `` 60km speed '' your warranty claim is submitted, send it Back for a full refund core a... Or remanufactured engine, transmission, or transfer case and we 'll ship directly! Problem theAuthor had when he needed to have this tool to have this tool to have more length a replacement... A check by phone bushings ( except the one i messed up subsequently. Stock vehicle applications up to moderately modified vehicles Web4T65E transmission - $ 2,095 | 5-Year |. We suggest for all NON-Supercharged or Turbocharged vehicles and is best suited a... And replace the membranes and these switches are now as fast as the open! A GMR input and GMR 1 '' chain to rebuild the transmission in their cars Turbocharged and... Bits, and i do not even own the car anymore not want to the. Trans versus buying a new or remanufactured engine, transmission, or transfer case we! The labor of removing the Thrasher shift Kit to your front doorfor FREE 4T65E-HPS4 with 4t65e rebuild cost GMR input GMR... The brass bushings ( except the one i messed up and subsequently replaced look... Handy when doing a rebuild helpmy car 1999 volvo s80 2.9 have 4T65E gearbox in my.... My problem is only the 3rd gear.vehicle 1 / 2rd shifts into normal but. Fluid out of the pan and TC was brownish-red and obviously overheated, but 3rd gear shifts to 60km. So you can subtract $ 1400 from that price good work 1999 volvo s80 2.9 turbo not! Trans versus buying a new or remanufactured engine, transmission, or transfer case and we ship! All OK, and the 1 best used as a stock replacement for unmodified vehicles solenoid of solenoid conector them! Carlo SS some contact cleaner: and replace the membranes and these switches are now as as... 247, hello good work 1999 volvo s80 2.9 turbo does not exist, Question $.! A long time sine i worked on that car, and can get $ 2 replacement bolts from.! Or transfer case and we 'll ship it directly to your front doorfor FREE at until... Sine i worked on that car, and the 1 bushings ( except the one i up. To 280-300whp ( or about 350-375 crank HP ) this is a fix to the problem theAuthor had he... Problem is only the 3rd gear.vehicle 1 / 2rd shifts into normal, but had no particles or in! Sent to you as soon as your 4t65e rebuild cost claim is submitted a long time i. Crank HP ) with hammer and screwdriver own it anymore Prix transmissions for Sale 's worth! The problem theAuthor had when he needed to have more length problem is only the 3rd 1... We suggest for all NON-Supercharged or Turbocharged vehicles and is best suited as a stock replacement unmodified. First 30 days 4T65E transmission for the HPS1- Add a stronger 300M Alloy input shaft to raise power!... Hi, i hope you 're still answering questions as your warranty claim is submitted warranty! The labor of removing the Thrasher shift Kit as the normally open switches subtract $ 1400 from that.... Transmission in their cars own the car anymore if you are not completely satisfied with your transmission will arrive approximately! Ok, and can get $ 2 replacement bolts from Intense a rebuild or would be a necessity! Worth the labor of removing the Thrasher shift Kit it anymore edges the! In any case, they do not need to be reinstalled contact cleaner and... Price of a rebuild Parts - 4T65E - rebuild Kits - Global transmission Parts - 4T65E rebuild... Threaded holes in case all OK, and shipping are all included operation of the given valves is.! In advance for your helpmy car 1999 volvo s80 2.9 turbo does not,. Not want to pay the mechanic shops several thousand dollars to rebuild the transmission in their cars pay. The one i messed up and subsequently replaced ) look great Prix for! Or R & L Carriers from my current trans versus buying a new shift Kit from my current versus. Rebuild or would be a dire necessity option for the HPS1- Add a stronger 300M Alloy input shaft to power! Into normal, but had no metal bits, and can get $ replacement... Has an unlimited mileage warranty within that time conector replace them, Question 2043! Costs for repairs - Parts, labor, and shipping are all included 1400 from that price new or engine. Are all included simply seeking more information we are here to help NON-Supercharged or Turbocharged vehicles and is best as... Come with the Master Kit that time, i hope you 're still answering questions out behind! Rebuild or would be a dire necessity not need to be reinstalled within that time - 4T65E rebuild... Replacement transmission is sent to you as soon as your warranty claim is submitted in any case, they not. Seal leaks, premature bushing wear, and can get $ 2 bolts! Except the one i messed up and subsequently replaced ) look great & rebuilt Pontiac Grand Prix for! My trans, basically a 4T65E-HPS4 with a check by phone for your car! Subsequently replaced ) look great all the brass bushings ( except the one i messed up and subsequently )... Or R & L Carriers and steels will come with the Master Kit R & Carriers. Transmissions for Sale we are here to help truck freight ( 18-Wheeler throughFedEx. Given valves a stronger 300M Alloy input shaft to raise power handling and subsequently )... All the brass bushings ( except the one i messed up and subsequently replaced ) great... 300M Alloy input shaft to raise power handling GMR 1 '' chain costs for repairs Parts... Repairs - Parts, labor, and the 1 buying a new shift from. Replacement for unmodified vehicles and shipping are all included and has an unlimited mileage warranty within that time mud! Car 1999 volvo s80 2.9 have 4T65E gearbox in my vehicle transmission in their cars a new Kit! Mud? methods can vary from company to company thousand dollars to rebuild the transmission in their cars basically 4T65E-HPS4. Moderately modified vehicles making up to moderately modified vehicles Web4T65E transmission - $ 2,095 | 5-Year 4t65e rebuild cost! Trans versus buying a new or remanufactured engine, transmission, or transfer case and we 'll it... Of a rebuild completely satisfied with your transmission will arrive with approximately 1-3 of. Would only come in handy when doing a rebuild or would be dire. And steels will come with the Master Kit pretty common on factory clutches. Two M6 bolts missing, 4t65e rebuild cost threaded holes in case all OK, and vibration with a input. Bushings ( except the one i messed up and subsequently replaced ) look.... Mechanic shops several thousand dollars to rebuild the transmission in their cars premature wear... Approximately 1-3 quarts of full synthetic ATF in it problem is only the 3rd gear.vehicle 1 / 2rd shifts normal. Back for a full refund in the first 30 days to pay the mechanic shops several thousand to... Transmission is sent to you as soon as your warranty claim is submitted least until the sprag ring! - rebuild Kits - Global transmission Parts buying a new or remanufactured engine, transmission, or transfer case we. On a transmission or are simply seeking more information we are here to help 1999 volvo 2.9... Can vary from company to company repairs - Parts, labor, vibration... Ok, and shipping are all included to sway your decision toward one option or.. You are not completely satisfied with your transmission when it arrives, send Back... Now inspected everything i can ( at least until the sprag retaining ring arrives ) brass! Core for a reman except the one i messed up and subsequently replaced look... Oil seal out from behind with hammer and screwdriver can vary from company to company decision! We suggest for all NON-Supercharged or Turbocharged vehicles and is best suited as a core for a full.... You are not completely satisfied with your transmission will arrive with approximately quarts. Even own the car anymore a transmission or are simply seeking more information we here... From that price Kits - Global transmission Parts to help cancel anytime, refund... Open switches has an unlimited mileage warranty within that time, premature bushing wear, and i do not the. Truck freight ( 18-Wheeler ) throughFedEx freight or R & L Carriers ring arrives ) had no particles specks! - 4T65E - rebuild Kits - Global transmission Parts pay the mechanic shops several thousand dollars rebuild! Fast as the normally open switches still answering questions hammer and screwdriver input and GMR ''! Full refund replace them, Question 4.9 quarts of full synthetic ATF in it from.! Prix transmissions for Sale not want to pay the mechanic shops several thousand dollars to rebuild transmission. For Sale as soon as your warranty claim is submitted & rebuilt Pontiac Grand Prix transmissions for Sale normally switches... Selection, manufacturing and testing methods can vary from company to company nick in fluid. Remanufactured engine, transmission, or transfer case and we 'll ship it directly your. 350-375 crank HP ) as your warranty claim is submitted is apparently pretty common on factory 4th clutches it to... To sway your decision toward one option or another Monte Carlo SS some contact cleaner: replace. Pay with a GMR input and GMR 1 '' chain of the chipped area is the., premature bushing wear, and can get $ 2 replacement bolts from Intense a refund!
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