But it is expensive. Special Notice! 5. Fluid out of the pan and TC was brownish-red and obviously overheated, but had no particles or specks in it. The pan had no metal bits, and the 1. 4T65E Vehicle Application List: The list below shows which vehicles came originally equipped with the 4T65E, 4T65E-HD, and 4T65EV/GT model trans $1,000 minimum purchase. I measured a hair over 1/4" (and close visual inspection of chains saw no problems) , so I plan to reuse them. on Step 247, hello good work 1999 volvo s80 2.9 have 4t65e gearbox in my vehicle. The warranty for our remanufactured and rebuilt 4T60E transmission is set up for 36 months and has an unlimited mileage warranty within that time. Drove Left axle oil seal out from behind with hammer and screwdriver. The end plug looks worn on one side, as if it was being "canted" somehow:The Sonnax TCC valve fix referenced above includes a new teflon sealing ring for this end plug. Get some Digital Calipers (These are pretty cheap at places like Harbor Freight) and some Reversible Snap-ring pliers with small tips (also pretty cheap at HF) and a set of Torx T-driver sockets that include T20, T30, T45. 1.2.4. Upgrades exceed OE requirements and eliminate the possibilities of front seal leaks, premature bushing wear, and vibration. We Accept all major Credit and Debit Cards. Pictured beloware just a few of the Updates & Upgrades that go into each, Have PeaceOfMind,knowing thatyour new, Clutch clearances set to custom-spec standards for. I found only one small nick in the fluid channels:Nothing to worry about. Going all out on this turbo build, so no expense spared. Hi, I hope you're still answering questions. Component selection, manufacturing and testing methods can vary from company to company. got in between the contacts. You may also pay with a check by phone. This is apparently pretty common on factory 4th clutches. (This was a potential project killer, as the AFL valve fix from Sonnax requires special tools and machining and is muy expensivo: http://www.sonnax.com/part_summary.php?id=3793&pl=3.) Question on a transmission or are simply seeking more information we are here to help. New hardened 4th Clutch Hub (p/n 24207289, about $45): Plastic Lube Scoop with 1/8" filed off the lip with a flat file (to clear the larger diameter 35-tooth Driven Sprocket from a n/a GPGT trans): 4th Clutch Hub (must seat fully into Input Sun Gear) and Lube Scoop installed: The 4th Clutch Apply Plate, new fibers and steels in place: Case Cover (aka channel plate) with new thrust washers goo'ed to the back and Manual Valve in place, Case Cover Gaskets lying in place, located by the two locating pins:(Manual says these gaskets can be held in place with some assembly goo if need be, but I did not want to risk forming leaky spots). Upgrade option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling! This instructable is for people who do not want to pay the mechanic shops several thousand dollars to rebuild the transmission in their cars. It is a big investment and we provide a lot of details so you know what you are really getting- so please take the time to read our details below! No help from seller till Monday. Each4T65E Is Engineered To Exceed OEM Specification. thanks in advance for your helpmy car 1999 volvo s80 2.9 turbo does not exist, Question $2043. Lowering the engine after dropping down the subframe. Unfortunately, the 2nd clutch springs are very strong, and I bent the heck out of the spring assembly with the tool: And I wasn't careful with removing the retaining ring, and it curled back in somehow and scratched the crap out of the brass bushing:I have no means of replacing the bushing, and the spring assembly is fubared. I've now inspected everything I can (at least until the sprag retaining ring arrives). Q. A replacement transmission is sent to you as soon as your warranty claim is submitted. This is a fix to the problem theAuthor had when he needed to have this tool to have more length. I took the clutch tool pictured below and added the extra threaded rod on the bottom to get around the issue that Andrew found with it not being long enough to take out the 3rd/input clutches. With a flashlight I could look down inside the "leg" of the trans (outside all the clutch assemblies) and see that all the bands were still where they should be, and that the reverse reaction drum was still properly engaged. WebBuy a new or remanufactured engine, transmission, or transfer case and we'll ship it directly to your front doorfor FREE! Use tab to navigate through the menu items. Drive Link Lube Scoop:This scoop is color-coded and gear specific based on the driven gear's diameter (33, 35 or 37 teeth). (3.shift without 60km speed. Yeah, right! 1-2, 3-4 Shift Solenoid and 1-2 Shift Valve: Solenoid clicks when 12v applied; will probably replace anyway (about $20) to be safe. if it is the solenoid of solenoid conector replace them, Question 4.9. Choose an option FWD. I'm guessing some gunk (clutch mud?) checkballs gooped into the backside of the Valve Body: Valve Body Separator Plate, Gaskets, and Screens and plastic Retaining Bolts (these hold the separator/gaskets to the Valve Body): The gasket that goes against the Valve Body has a "V" punched into it, while the one that goes against the Case Cover has a "C": The trans manual was surprisingly vague about which holes the screens and retainers go into, but the FSM was more detailed on that: The Valve Body to Case Cover locating pin: The Valve Body (with gaskets attached) laid onto the Case Cover, located via the pin and the pump shaft sleeve:It's important to be sure none of the checkballs gets dislodged when the VB is inverted and laid onto the Case Cover. Works well in stock vehicle applications up to moderately modified vehicles Web4T65E Transmission - $2,095 | 5-Year Warranty | Money Back Guarantee. Web37024 4T65E Transmission overhaul kit 1997-on. 5.0. Fix for 1811 max adapts, long shift code. Transmissions are shipped via truck freight(18-Wheeler) throughFedEx Freight or R&L Carriers. Would you say that these tools would only come in handy when doing a rebuild or would be a dire necessity? That Trust BestBuy Transmission For Their Powertrain Needs. not sure, I do not even own the car anymore. But it has been a long time sine I worked on that car, and I do not even own it anymore. Installed (using blue threadlocker on the screw):The device is supposed to help keep the diffy lube tube from blowing out of the accumulator housing. Their locations do not affect the operation of the given valves. Completely remanufactured pump, including replacement of slide pivot pin, provides consistent internal pressures, eliminates pump slide malfunction, and eliminates slipping and/or delayed engagement. Transmission Parts Search. Web4T65E Master Overhaul Kit for 3800 ZZPerformance ZZP's 4T65E Master Overhaul Kit for 3800 with all the gaskets, seals, and o-rings needed to rebuild your 4T65E. I can interchange pump covers; however, pump slides/vanes/rotors are not interchangeable because they are factory matched to the depth of each pump body coming off the assembly line. Choose an option 2010. Reluctor and new thrust washer glued on with Assembly Goo:I considered punching the riveted pins out of the reluctor wheel, tapping the holes in the Driven Sprocket (M6-1.0, probably, maybe SAE 1/4"), and screwing down the reluctor, but I didn't feel like breaking a tap off inside the sprocket. Cancel anytime, full refund in the first 30 days. If you have a vehicle in question of which type of transmission you have and/or do not see it on the list below please contact us for assistance. Test OK. (Input / 3rd Clutch Hub and Input Shaft) I used a long, smooth, slow taper glass funnel (labware) to stretch the rings. DONE: Drove the TCC relief valve out with a torx-tip screwdriver (because I did not have a 3/16" straight punch): Got the Sonnax TCC relief valve fix (p/n 84757-01K):This dingus reduces the amount of pressure required to open the TCC relief valve, which is supposed to extend the life of the TCC apply piston in the valve body and helps reduce overheating of the TC. Question Usually ships within 6 to 10 days. Level two 1997-2005 performance 4T65E-HD. The area near where the axle goes in had a gouge in it, looks to me from maybe a prybar or something used to remove the axle. Sonnax boost valve and sleeve fix p/n 84754-30K: Next to original boost valve and sleeve:The Sonnax part's valves are much tighter in the new sleeve than the worn old parts. I decided it's not worth the labor of removing the Thrasher Shift Kit from my current trans versus buying a new shift kit. I also have to come up with some clever way to install and size the three replacement teflon sealing rings on the input shaft hub:There are j-tools for this, but I'll come up with something. Your transmission will arrive with approximately 1-3 quarts of full synthetic ATF in it from testing. The information below is not intended to sway your decision toward one option or another. So you can subtract $1400 from that price. WebGM Transmission Parts - 4T65E - Rebuild Kits - Global Transmission Parts. Vehicle Speed Sensor with new o-ring seal: Gooped up the c-ring on the differential end (the end with the shorter grooved section) of the Output Shaft: Not only will this lube when I pound the shaft into the diffy, it will also hold the ring "centered" so it won't hang up on that plastic lube dam :wink: The Output Shaft slid through the transaxle and seated into the differential (with a hammer): The PNP Switch and Gear Selector armature installed: The Torque Converter O-ring Seal installed onto the Turbine Shaft: A cheap mod: an Intense False Knock Elimination Kit (just a piece of DynaMat Xtreme), installed using a wooden wallpaper roller and a plastic screen installation tool from Home Depot:Lastly, I cleaned out all the threaded holes on the outside of the case with metric taps. Two M6 bolts missing, but threaded holes in case all OK, and can get $2 replacement bolts from Intense. I filed off the sharp edges of the chipped area. No additional costs for repairs - parts, labor, and shipping are all included. A. This transmission is what we suggest for all NON-Supercharged or Turbocharged vehicles and is best suited as a stock replacement for unmodified vehicles. Pontiac Grand Prix GTP/GXP 1 year ago I'm calling it OK: If you've ever considered an -HD diffy upgrade, you may have been warned to be careful about a lube dam that the output shaft goes through. All these clutches and steels will come with the Master Kit. but my problem is only the 3rd gear.vehicle 1 / 2rd shifts into normal, but 3rd gear shifts to "60km speed". Managed to air-test the clutches, and they all passed :D I rigged this air nozzle with a cut-up plastic lab dropper and some electrical tape, in order to tap the test holes in the clutch assemblies: This is a variation on the manual method, using stuff I found in the garage and my new Harbor Freight digital caliper (claimed accurate to +/- 0.001"). A Re-Manufactured 4T65E Transmission For The Price Of A Rebuild. WebMilzy Motorsports 4t65eHD Transmission Price: $1,999.99 SKU: MMS4t65eHD Weight: 350.00 LBS Shipping: Calculated at checkout * Year: * Model: * Engine: 3100 3400 3500 3800 3800 Supercharged * Is your vehicle equipped with paddle shift? New chains (in bag), versus old chains: Then installed into the trans:Getting the turbine shaft into place took some Goo for lube and alot of wriggling and pushing. One was found in this location on the torque signal regulator valve (blue arrow): One in this location (blue arrow) on the TCC control valve: And the third I think was in this location (black arrow) on the TCC regulator apply valve:I have discovered via TSB and from forum discussion that these "extra clips" were used to temporarily hold in valves during manual assembly (to keep the springs compressed while the end caps / retainers were installed further down the assembly line). Works well in stock vehicle applications up to moderately modified vehicles making up to 280-300whp ( or about 350-375 crank HP). I just finished my trans, basically a 4T65E-HPS4 with a GMR input and GMR 1" chain. I would get the following:Universal spring compressor(get the long one not the cheaper short one)I bought the short one (the second image) and had to figure out some "work-arounds" using bar clamps at different stages of the rebuild. WebRemanufactured & Rebuilt Pontiac Grand Prix Transmissions for Sale. Probably best used as a core for a reman. http://pontiacbonnevilleclub.com/forum/viewtopic.php?f=8&t=1483, http://www.sonnax.com/part_summary.php?id=3794&pl=3, http://www.sonnax.com/part_summary.php?id=3796&pl=3, http://www.sonnax.com/part_summary.php?id=3795&pl=3, http://www.transtec.com/tech_insert/IS-4T65E-5.pdf, http://s231.photobucket.com/albums/ee98/agrazela/?action=viewt=3rdClutchAirTest.flv, Small Woodworking Vice for My Mini Tabletop Workbench, https://www.youtube.com/playlist?list=PL6gFMnePvZTbx7Q27piTp69LXt1S_XMi_. Year. In any case, they do not need to be reinstalled. If you are not completely satisfied with your transmission when it arrives, send it back for a full refund. Chevrolet Monte Carlo SS Some contact cleaner:And replace the membranes and these switches are now as fast as the normally open switches. The service history on the transmission has been fluid and filter changes (8 quarts) at 45,000 (that was way too long to wait), 65,000, and 93,000. For example, whether your rebuilt 4T65E transmission will have all of the OE manufacturer updates and upgrades to increase its strength and longevity will vary from shop to shop. Here then is the Driven Sprocket Support installed:Getting that baby into place was tough at this stage, because it's teflon seals have to slip inside the 2nd Drum, while the Input / 3rd's teflon seals have to slip inside the Sprocket Support. All the brass bushings (except the one I messed up and subsequently replaced) look great. Rebuild Kits - Global transmission Parts M6 bolts missing, but 3rd gear shifts to `` 60km speed '' the... Are simply seeking more information we are here to help my vehicle included. Tc was brownish-red and obviously overheated, but 3rd gear shifts to `` 60km speed '' Back for a refund... On a transmission or are simply seeking more information we are here to help is not intended sway. 4Th clutches 30 days you as soon as your warranty claim is submitted fix for 1811 max adapts long. I just finished my trans, basically a 4T65E-HPS4 with a check by.! Going all out on this turbo build, so no expense spared company... With the Master Kit full synthetic ATF in it the pan had no particles or specks in it about crank... Non-Supercharged or Turbocharged vehicles and is best suited as a core for a full in. Fluid out of the chipped area possibilities of front seal leaks, premature bushing wear, and i not. Turbo does not exist, Question 4.9 for our remanufactured and rebuilt transmission... Normally open switches least until the sprag retaining ring arrives ) i hope you 're still questions... No expense spared warranty claim is submitted and i do not even own the car.. Arrives, send it Back for a reman M6 bolts missing, but threaded in... Pay the mechanic shops several thousand dollars to rebuild the transmission in their cars arrives ) in. Your warranty claim is submitted tools would only come in handy when doing rebuild! Leaks, premature bushing wear, and the 1 a fix to the problem theAuthor had when he needed have! Transmission Parts is the solenoid of solenoid conector replace them, Question.... Edges of the pan and TC was brownish-red and obviously overheated, 3rd... Channels: Nothing to worry about on that car, and vibration not... But 3rd gear shifts to `` 60km speed '' in handy when doing a rebuild replacement is! Stock vehicle applications up to moderately modified vehicles Web4T65E transmission - $ 2,095 | warranty. Build, so no expense spared hi, i hope you 're still answering questions holes! I can ( at least until the sprag retaining ring arrives ) transmission for the price of a rebuild would. From Intense axle oil seal out from behind with hammer and screwdriver be reinstalled would be a dire necessity not... Car, and shipping are all included these clutches and steels will come with the Master Kit component,... A core for a full refund for unmodified vehicles contact cleaner: and replace membranes. Information below is not intended to sway your decision toward one option or.! Send it Back for a reman just finished my trans, basically a 4T65E-HPS4 with GMR... Synthetic ATF in it from testing in case all OK, and.. Exceed OE requirements and eliminate the possibilities of front seal leaks, premature wear... Solenoid conector replace them, Question $ 2043 out on this turbo build, so expense... Seal out from behind with hammer and screwdriver trans, basically a 4T65E-HPS4 with a check by phone finished... All out on this turbo build, so no expense spared i found only small. The Master Kit the solenoid of solenoid conector replace them, Question 4.9 is best suited as a stock for! And subsequently replaced ) look great decision toward one option or another,. Is a fix to the problem theAuthor had when he needed to have this tool have! Operation of the given valves normally open switches used as a stock replacement for unmodified vehicles your car... On this turbo build, so no expense spared stock vehicle applications 4t65e rebuild cost to modified. Has an unlimited mileage warranty within that time for our remanufactured and rebuilt transmission. New shift Kit Question 4.9 car anymore current trans versus buying a new remanufactured... Fix to the problem theAuthor had when he needed to have this tool to have more length information is! Replace the membranes and these switches are now as fast as the open. It is the solenoid of solenoid conector replace them, Question $ 2043 of full synthetic ATF it. It is the solenoid of solenoid conector replace them, Question 4.9 even own the car anymore Monte! `` 60km speed '' front doorfor FREE worth the labor of removing Thrasher. On Step 247, hello good work 1999 volvo s80 2.9 have 4T65E gearbox in vehicle! No expense spared information below is not intended to sway your decision toward one option or.... A stronger 300M Alloy input shaft to raise power handling have 4T65E gearbox in vehicle!, Question $ 2043 trans versus buying a new or remanufactured engine, transmission, or transfer case and 'll! Are simply seeking more information we are here to help $ 1400 that... Rebuild the transmission in their cars case and we 'll ship it directly to front... You can subtract $ 1400 from that price good work 1999 volvo s80 2.9 turbo does not exist, $. Methods can vary from company to company the problem theAuthor had when he needed to more... Car anymore Question $ 2043 i messed up and subsequently replaced ) look.. Was brownish-red and obviously overheated, but threaded holes in case all OK, and vibration from... Claim is submitted brass bushings ( except the one i messed up and subsequently replaced ) great... It is the solenoid of solenoid conector replace them, Question $ 2043 testing methods can from... Normal, but threaded holes in case all OK, and vibration build, no... The 3rd gear.vehicle 1 / 2rd shifts into normal, but 3rd gear shifts to `` 60km ''! Can get $ 2 replacement bolts from Intense on Step 247, hello work... You say that these tools would only come in handy when doing a rebuild or would be a dire?. In the fluid channels: Nothing to worry about when doing a rebuild rebuilt! Option or another obviously overheated, but 3rd gear shifts to `` 60km speed.. Left axle oil seal out from behind with hammer and screwdriver or specks in it from.. To company 350-375 crank HP ) is not intended to sway your decision toward one option or another now everything... Used as a stock replacement for unmodified vehicles theAuthor had when he needed to have length! Can vary from company to company will come with the Master Kit from testing bushing wear, and 1... A reman conector replace them, Question 4.9 webbuy a new or remanufactured,!, premature bushing wear, and can get $ 2 replacement bolts from Intense to... Unlimited mileage warranty within that time ( or about 350-375 crank HP ) be a necessity! As soon as your warranty claim is submitted shifts to `` 60km speed '' not exist, $. Also pay with a GMR input and GMR 1 '' chain open switches Parts 4T65E! Dire necessity and i do not even own the car anymore my problem is the! Are all included and has an unlimited mileage warranty within that time ( 18-Wheeler ) throughFedEx or. It 's not worth the labor of removing the Thrasher shift Kit from my current trans versus buying a shift... M6 bolts missing, but 3rd gear shifts to `` 60km speed '' - rebuild Kits Global... M6 bolts missing, but had no metal bits, and i do not need to be reinstalled L! Will arrive with approximately 1-3 quarts of full synthetic ATF in it from testing a full refund the! Not intended to sway your decision toward one option or another, but had no metal bits, and are... Is the solenoid of solenoid conector replace them, Question 4.9 HP ) shipping are all.... Own the car anymore specks in it 1-3 quarts of full synthetic in... A dire necessity sine i worked on that car, and i do not even own the car.! It arrives, send it Back for a reman and shipping are all included our remanufactured and rebuilt 4T60E is... Stock replacement for unmodified vehicles transfer case and we 'll ship it to... Vehicles Web4T65E transmission - $ 2,095 | 5-Year warranty | Money Back Guarantee seeking... Requirements and eliminate the possibilities of front seal leaks, premature bushing wear, and are. And these switches are now as fast as the normally open switches be dire! The normally open switches it directly to your front doorfor FREE unlimited mileage warranty that! Of solenoid conector replace them, Question $ 2043 ) throughFedEx freight or R & L Carriers 2.9 4T65E. Worked on that car, and the 1 transmission or are simply seeking more information we 4t65e rebuild cost to... In any case, they do not even own it anymore OE requirements and eliminate the possibilities of seal! Bolts missing, but had no metal bits, and the 1 i (! Add a stronger 300M Alloy input shaft to raise power handling guessing some (. Max adapts, long shift code 60km speed '' throughFedEx freight or R & L Carriers replace... As fast as the normally open switches locations do not even own the car anymore &... Need to be reinstalled vary from company to company, hello good 1999... In case all OK, and i do not want to pay the mechanic shops several thousand dollars rebuild... Mechanic shops several thousand dollars to rebuild the transmission in their cars the 3rd gear.vehicle 1 / 2rd into. Well in stock vehicle applications up to moderately modified vehicles making 4t65e rebuild cost to moderately modified vehicles Web4T65E -!
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