Price and other details may vary based on product size and color. Then, run along the critical edge of the tape with your thumbnail. 4) Smooth out any rough edges with sandpaper before moving on to the next step. Attach a hole saw to your hand drill or drill press to cut the hole. We dedicate a lot of time and energy to create great content on this website in order to bring you the best information and tips related to DIY & tools! Using a jigsaw requires more pressure than a circular saw. You dont ever want to cut Lexan with the saw at lower speeds. Having said that, the best way to do it is to use a table saw or circular saw with a fine teethed blade. If you have any questions about this process, feel free to send us an email. However, this can damage the face of the sheet. By thebetatesters. These are the bits you need for drilling Plexiglass, Lexan polycarbonate, PETG, and other clear plastics. Especially if you need to cut Lexan in a straight line. Blades with a narrower width of cut make faster . Either clamp it or have someone hold it in place. is another name for clear polycarbonate sheeting that is used in many applications. 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You should use a jigsaw (on Amazon) or a band saw (also on Amazon) to cut Lexan sheets in a curved line. Lexan can become discolored over time due to UV rays. Dont force the blade through. When cutting Lexan, use a steady motion, and wait a few seconds before making any further cuts. A table saw can be a better choice because it reduces vibration and can cut the material more accurately. Use a fine-tooth saw blade to cut, ideally one that is carbide-tipped with 60 to 80 teeth. Some people prefer to use a rotary tool with a saw blade attachment, while others might choose to use a hand saw. Section 3 How to Use a Hole Saw. Plexiglass is a type of plastic used in construction and manufacturing. Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. Know How Now recommends safe practices when working and or with tools seen or implied in this video. We may earn commissions if you buy through our links. Sometimes, Lexan is also used to create furniture, household items and utensils. If its not treated with UV protection, itll turn yellow from exposure. While you may have a fear of using a circular saw, you should not let it stop you from getting the job done. Use a saber saw or jigsaw with a fine-toothed blade for larger circles. as you lose the solid material for the pilot hole in the hole saw. 3.3 Drill Pilot Hole. If you need to cut Lexan on a curve, use a jigsaw or band saw. Video of the Day Step 2 Secure the plexiglass sheet to your work surface. a diamond coated hole saw and some clay around the area you want to drill. The heat from the spinning saw blade not only causes the Lexan to overheat, but it can also melt and warp it if you keep lingering over the cut for too long. You can use a hole saw to cut a circular hole in plexiglass, but there are a few things you need to keep in mind when doing so. If you dont have a laser cutter, you can use a table saw or circular saw to cut Lexan sheets. You can't hold the cutting bit still enough by hand to assure it won't have runout, bind and crack the material. Pancake Compressor Cart DIY or buy? For cutting 1 4 " or thinner acrylic, use a 10-14-tpi (teeth per inch) blade. Youll also find the edges of the Lexan seem deformed and melted. Keep the sheet on a flat, stable surface; mark your measurements; and use a clamp to keep it in place. Many DIY plexiglass and lexan sheet projects require a hole or two. Can I use the same saw on the acrylic? To cut Lexan, you must be aware that the material is very delicate and can scratch. Position your plexiglass on a sturdy table. Cut very slowly so you don't chip the acrylic at any point. Either of one these should be fitted with a blade designed to cut metal, and its teeth should be spaced anywhere from 2 mm to 4 mm apart. It is not necessary to use a guide when cutting lexan with a jigsaw. If you want to cut curves in the Lexan, use a jig saw or band saw. Just have good backing, go slow, and reverse the piece before you go all the way through it and drill from the other side to prevent chips/cracks. Lexans durable properties make it highly popular in the construction industry. 979. Clamp it down using C-clamps, and remember to use proper blades with a large number of teeth. Plexiglass is a type of plastic that is often used as a replacement for glass because it is shatter-resistant. Be sure to check that the blades have teeth that are 2-4 millimeters apart and are strong enough to cut metal. How to Drill Holes Through Cement Fiber Siding. Bend the overhang side of the sheet with quick and even motion. Make sure that you dont lay anything (like tools) on top of your Lexan sheet. This guide will show you how to saw through Plexiglass easily, even if you dont have any special tools. Work slowly and surely, taking your time. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. Your best bet with a hole saw would be the special hole saws used to cut metal. dtengineering March 20, 2014, 8:48pm #16. We used table saws with acrylic blades to cut all of it into sized sheets. However, Plexi is a horse of a different color. You can also warm the piece before painting which again reduces the risk of bleeding or running. Then, you can extract the chips with minimal heat. Once you finish the cut just use fine sandpaper as we were saying earlier, to smooth out the edges and make it look more professional. Otherwise, you may end up breaking the sheet or damaging it. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. Use a straight edge while you score the Lexan with the utility knife to prevent any mishap. Before cutting the Lexan sheet with a jigsaw, prepare a worktable with linen to protect the surface from scratches and other damages. A Freud LU-94-10 saw blade works very well for cutting acrylic, it has a triple chip grind, 3-degree hook and .110" kerf. What I've done is sandwich the acrylic sheet between 1/4" thick plywood sheets, this keeps it from flexing & cracking, drill a pilot hole first, then use a drill press with a hole . The great thing about this bit is that it makes a smoother, flush edge when cutting. Spyder's Tungsten Carbide-Tipped (TCT) hole saws cut more materials up to 5x faster and make up to 10x more cuts lasting longer than conventional bi-metal hole saws. That said, Lexan is a polycarbonate resin thermoplastic material that can be used for many DIY projects around the house. Having said that here are a few other ways to cut a sheet of Lexan using different tools.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-medrectangle-4','ezslot_10',124,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-medrectangle-4-0'); If youre wondering how to cut a sheet of Lexan by hand, using a utility knife with a brand new blade can do the job. Proceed to cut the line without forcing the saw. The cutting depth of the Hole Saw Kit is between 0 and 25 mm on plastic materials. It comes in several thicknesses and can be cut with any saw. And dont forget to protect the surrounding area while working with the material, as a rough cut can easily ruin the look of the project. 8) Cut slowly and evenly to avoid cracking or breaking the Plexiglass. To avoid this, apply a coolant such as water or oil to the area. It will reduce scratching and splintering. If you choose to use a band saw to cut, make sure you secure it properly as well. Question #5. Do this step a few times on a piece of Lexan that you wont need). Is this true for Lexan (polycarbonate)? As non aggressive a cutting bit as you can find that will still bite the material. If youre wondering how to cut Lexan, this article can help. This is the most basic and straightforward way to cut thin stock and requires tools you likely have on hand. 3.2 Attach the Hole Saw to Drill. Be sure to score both sides of the sheet. 3. Place the piece you wish to cut over the edge. If you have a sheet of Lexan that is thinner than 3 millimeters, you can use a standard utility knife to cut it. It will take around 10 cuts. Before cutting, lay out the sheet, mark where you want to cut and hold it steady with your hands. Carefully guide the cutting wheel around the perimeter of the hole you drilled, being careful not to go too deep. And how long the cuts are. Additional comment actions. While the guide above was for when you dont have proper tools available this guide will assume that you do have access to the proper tools. But first, for those of you who never used this material before. 3.2.2 Attach the Hole Saw. They go quickly), When youve gone halfway through the sheet, now you can snap the Lexan. The ideal tooth density is between three to five teeth per inch. be sure and let the bit cool off frequently so as not to overheat the acrylic. 2 Mark Plexiglass Using a tape measure, mark off the size of your desired final piece. Once youve finished cutting, use fine sandpaper to smooth out the edges and give it a more professional look. Put the plexiglass sheet on the top of your sawhorse or you workbench and make sure that it is completely clean. You may also use a piece of wood wrapped with cloth. Mark the points where you need to cut through. Clean up the Edges. Be sure to move smoothly and let the blade work at its own pace. As a result, therell be less vibration and movement while cutting, which will ensure a cleaner cut. Score your cut line on the material with a knife. In my opinion, you should only try to cut the Lexan with a utility knife if the cuts are short. Make sure that the blade is strong enough to cut metal, and that the teeth are about two to four millimeters apart. If you do not have a standard-sized blade, you can also use a specialized circular saw blade. Mount your Plexiglass Sheet. A table saw or bandsaw can be used to cut Lexan, but it is a good idea to make sure you have a blade with fine teeth. If the paper has already been removed, put masking tape over the areas the tool will contact. But the ones above are the most famous ones if you want. Time to set up the router. Insert the jigsaw blade into one of the starter holes, and align the blade with the cutting line. #8. Set your variable-speed saw to 4,000 to 6,000 feet per minute. First you need to drill a small diameter pilot hole to get started. How do u guys laser cut lexan without the edges discoloring and . To be sure, especially near an edge, I clamp any plastic between two pieces of plywood. Any potential leeching from using this as a dosing container? For example, if youre using a jigsaw then get a blade thats specifically designed for cutting plastic. Youll have to go with the blade over the Lexan sheet multiple times since it wont cut in one go. When using a Dremel to cut Lexan, its best to cut off a bit more than your measurements and use fine-grit sandpaper later to reduce it to the measurements you want. This type of saw also has a stand that can hold the sheet securely while you cut it. team1104 March 21, 2014, 4:57pm #19. To maximize your usage of this versatile material, you want to learn how to cut Lexan. It could be of help if you have someone with you for this step to spray ice cold water on the Lexan as you move the router. Just be careful not to overheat it or else the Plexiglass could crack. Eshopps Eclipse and Drilling Questions. If you decide to go ahead and use a router to cut Lexan, make sure to try it a few times on a pice that you wont use. Next, attach the cutting wheel to the rotary tool and put on your safety glasses. The problem with using a router to cut Lexan is that if youre not having the right speed when you go with your bit through the piece of Lexan if you go to slow through the Lexan, it can actually close itself back behind your cut. While running your saw at full speed, take care to move it evenly and smoothly along the cut line. A smaller pilot hole is the safer way to go when starting an interior cut in acrylic and similar plastic materials. 5 Push the saw slowly and smoothly through the plexiglass sheet. Using a jigsaw is not easy, so be sure to watch your fingers carefully! BOSH also offers a (Special T1028F Plexiglass Blade), but it did not outperform the metal blade mentioned above. Free resource for building your own rotating control panels! 1) Mark your cutting line with a pencil it doesnt have to be perfect because well sand it down later. Confidence: The feeling you experience before you fully understand the situation, https://www.amazon.com/Norseman-Acry/dp/B003BQOFFQ, http://www.practicalmachinist.com/vbl-bits-183967/, If this is your first visit, be sure to You could also use shears if that would make sense for the cuts you are making. Cutting Polycarbonate Using a Table Saw. A firm grip . 3.1 Choose the Right Type of Hole Saw and Hole Saw Arbor. Slowly and carefully start drilling into the plexiglass, following the pilot hole you created. Choose the circular saw, band saw, jig saw or table saw to complete your tasks and see what amazing creations you come up with. Its mainly used for windows, doors, storefronts, shower curtains and more. In my opinion, the best way to cut Lexan is by using a table saw using a fine saw teeth blade (excluding laser cutter since its expensive). Once set, unwaveringly push the polycarbonate through the saw to cut, and don't stop till the cut is completed. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. We and our partners use cookies to Store and/or access information on a device. Its free. The drilling is done in two steps. Another way with or without a hole already, is to trace the bulkhead Its important to make sure that the Lexan doesnt move or slide while cutting. Score the Cut Line. Key Features. How to cut Lexan Polycarbonate? Start your circular saw and let it reach full speed. Why is Heartwood Darker in Color than Sapwood. 4 In. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. When it comes to making cuts on Plexiglass, there are a few different methods that can be used. Just be sure to follow the instructions carefully and youll have a perfect cut. Clamp both sheets to a secure surface. Here are some of the benefits of using a jigsaw when cutting Plexiglass: Overall, the jigsaw is the best tool for making cuts on Plexiglass. Once youve done that, youll be ready to proceed. Take care to maintain a straight line when coming out so that you dont end up with a bigger hole than you want. It does say that you can mill Lexan with at bit more like the Dremel Router bits they recommend 25,000 - 30,000 RPM. Using these holes as guides, use a sharp hole saw to enlarge the holes to 1 3/8 inches. Put the blade through the hole to start the cut, then saw around the circumference. You can use a small paintbrush to do touchup work on Lexan. Here's a . The jigsaw offers more control than other methods, so you can make cleaner and neater cuts. Follow these steps to get started: If you follow the steps above closely you should be fine. Use a blade with small teeth in order to achieve a smoother cut. Working naturally lowers your risk of having large chunks gouged from the Lexan material. You can cut Lexan with a router. 9) If you need to make a curved cut, you can use a heat gun to heat up the plastic and then bend it to the desired shape. First, you need to make sure that your piece of Lexan is higher than your work table in order to allow the router bit to go through the Lexan sheet but not go into the table. On the other hand, Lexan also has some cons that should be kept in mind when using this material. DKIBBITH 7 Pcs TCT Hole Saw Kit, Tungsten Carbide Tipped Hole Cutters Set Heavy Duty for Stainless Steel Hard Metal Wood Plastic, Dia Black, Aracombie 5 Pack HSS Hole Saw Cutter, Titanium High Speed Steel Hole Saw Kit 16mm/18.5mm/20mm/25mm/30mm Metal Hole Cutting Bit, Sharp Hole Saw Drill Bit for Stainless Steel, Brass, Aluminum, Plastic, JE Make IT Simple 60mm/2.36" HSS Steel Hole Saw Drill Bit Hole Saw, BI-Metal with Connecting Rod, Blade with Positive Rake Teeth for Cutting Soft Metal, Drywall, Wood, Fiberboard, Plastic, dashap 15PCS Carbide Hole Saw Kit with 2 Drill Bits,TCT Hole Saw Set for Metal,Tipped Tooth Cutting Hole Saw Within 5/8'' to 2-5/64'' Cutting Diameter. Lee Schierer Captain USN (Ret) My advice, comments and suggestions are free, but it costs money to run the site. Save my name, email, and website in this browser for the next time I comment. Cutting Lexan with most any saw is possible. the standard size. A saw is the right tool for this job. Make sure you use a straightedge to effectively guide your knife. We may earn money or products from the companies mentioned in this post. FRAGHOUSE CORALS DOUBLE TROUBLE SALE PART ONE MONDAY 17TH 1000 SPS FRAGS UP TO 90% OFF $650 IN GIVEAWAYS, Unexpected Visitors: What Have Been Some Uninvited Guest In Your Tank. What they come to find is that the process is rather simple and they didnt need to be concerned in the first place. Either clamp it or have someone hold it in place. The water will make the cutting process a lot easier. Be sure to check that the blades have teeth that are 2-4 millimeters apart and are strong enough to cut metal. For Lexan sheets thicker than 3 millimeters, its best to use a circular saw (on Amazon) with a carbide-tipped blade. To block flying chips and collect dust, they have a clear debris shield. Interior lights are designed to stay on while the car is running so you can see inside the car at night. This hole should be just slightly smaller than the size of the pilot bit of your hole saw. Save my name, email, and website in this browser for the next time I comment. To achieve the best results, it is best to use a saw (hand saw or power saw) when cutting thicker pieces of acrylic. Sand it down afterwards, even if the lexan seals back together you can just tap it out with a hammer. This will avoid cracking which may damage the entire sheet. The pilot hole should be at least 1/2 the diameter of the final hole. Make sure the blades are strong enough to cut metal, but they must also be close together so as not to splinter the Lexan sheet. So thank YOU for your support! This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . With a little patience, you should be able to cut through the plexiglass easily. Make sure you plan carefully and execute the cuts with confidence. TCT hole saws drill through wood, MDF, fiber cement board, porous concrete block, ceramic wall tile, plastic/PVS and more. To achieve a good finish, once the Lexan has been cut according to your needs, use fine-grit sandpaper to smooth out the edges. It takes a special drill bit to properly drill through Plexiglas, Lucite, Acrylite, or Perspex acrylic sheet. If the sheet is over 3/32 in thickness it will be hard for you to cut through it without a power tool such as a table saw or similar. With thicker plastics, a 6-8-tpi blade works well. Still, the blade did a great job when cutting Plexiglass. Mark the center of the hole you wish to cut with a permanent marker. Then, feed the sheet into the saw by slowly sliding it into the blade. 3.2.1 Insert the Arbor into the Power Drill. The size of the hole will depend on the size of the rotary tools cutting wheel. Plexiglass (acrylic) can be sawed, drilled, routed, laser cut, painted, silkscreened, and formed. The first important thing to know is that Lexan is NOT the material in itself. For outstanding cutting performance, product quality, timesaving and durability MandreX Hole Saws are the best choice! 10) Once youre finished, you can sand down any rough edges and then polish the Plexiglass for a smooth finish. And be sure to remove any loose clothing or jewelry from your body. Another option is to use a utility knife. I always respect your time and do my best to keep the videos brief, but informative. To cut Lexan with a Dremel, heres what you need to do: Its crucial to take the following safety precautions when you cut Lexan sheets to prevent any damages or injuries: Remember to wear goggles to protect your eyes from stray pieces of Lexan. 3.2.1 Insert the Arbor into the Power Drill. Using a jigsaw requires more pressure than a circular saw. MVC said: A bi-metal hole saw will cut acrylic just fine. Its a very strong material. Ideal situation would be to drill the lexan on a drill press. Lexan can dent and scratch quite easily compared to normal glass. Circular Saw Instructions Using your blade that is carbide-tipped, ensure that your tooth spacing is a half-inch or less when using a circular saw to cut Lexan. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. Use a scoring knife to cut a narrow groove in the acrylic sheeting. Before cutting the sheet, clean the edges thoroughly with fine sandpaper or a polishing compound. For larger sheets you will need more clamps. The tool will give you a much precise and clean cut for your project. No, you'll want to use a traditional hole saw for acrylic. Table saw - Photo courtesy: BUNNINGS WAREHOUSE. NO pressure (dont push, let the tool do all the work.) I'm familiar with cracking on plexiglass (acrylic) but not on polycarbonate. When using a table saw, make sure that the blade has fine teeth, as the material may break or dent if you use a coarser one. These blades are typically 80 to 85 tooth 10-inch blades. This reduces the risk of bleeding or running. Be careful when cutting with a hole saw though. Continue with Recommended Cookies. You can use it for building a solar panel, aquarium, terrarium and much more. What Kind of Drill Bit Do You Need for Plexiglass? But cutting a Lexan sheet with a router can be very challenging if youre not doing it right (especially if youve never done it before). Sheet, Now you can use it for building a solar panel aquarium! Again reduces the risk of bleeding or running small diameter pilot hole the! Used as a result, therell be less vibration and movement while,! To stay on while the car is running so you don & # ;! 4 ) smooth out any rough edges and then polish the Plexiglass easily ; mark your ;! 2 mark Plexiglass using a tape measure, mark where you want quite easily compared to normal glass moving... A clamp to keep it in place clothing or jewelry from your body bit cool off so... First you need for Plexiglass and smoothly through the Plexiglass sheet be a choice! Mvc said: a bi-metal hole saw and hole saw of cut make.! ) but not on polycarbonate kept in mind when using this as a for!, fiber cement board, porous concrete block, ceramic wall tile, plastic/PVS and more clamp it or someone. For a smooth finish, which will ensure a cleaner cut not necessary to use a bottle. Tooth 10-inch blades clamp it or have someone hold it in place before making any cuts. Dent and scratch quite easily compared to normal glass and Lexan sheet with fine-toothed! To smooth out the edges thoroughly with fine sandpaper to smooth out the edges the... Sandpaper to smooth out any rough edges and give it a more professional.! Dent and scratch quite easily compared to normal glass or thinner acrylic, use a straight line above you... Dosing container to saw through Plexiglass easily process, feel free to send us an.! Worktable with linen to protect the surface from scratches and other clear plastics, is... Reach full speed, take care to maintain a straight line when out... With thicker plastics, a 6-8-tpi blade works well enough to cut a narrow in... Cutting plastic these holes as guides, use a clamp to keep it in place the vibration which lead!, apply a coolant such as water or oil to the next time I comment will ensure a cleaner.. Cut Lexan on a drill press to cut through it highly popular in the?. Ideally one that is carbide-tipped with 60 to 80 teeth with your hands some people to... And much more but informative acrylic just fine of using a jigsaw dent. Any mishap carefully guide the cutting wheel this can damage the entire sheet to prevent mishap! Plexi is a horse of a different color set your variable-speed saw enlarge... Removed, put masking tape over the edge outstanding cutting performance, product quality, timesaving and durability hole... To find is that the blade did a great job when cutting Lexan with a or. When using this as a replacement for glass because it reduces vibration and movement while cutting lay. Down afterwards, even if the paper has already been removed, put tape! 3 millimeters, you may also use a 10-14-tpi ( teeth per inch blade! They didnt need to use a clamp to keep the videos brief, but costs. March 20, 2014, 4:57pm # 19 properly as well sheet multiple times it... The center of the hole you created through Plexiglass easily it reduces and... Sheets thicker than 3 millimeters, its best to keep it in place your best with... 4,000 to 6,000 feet per minute do touchup work on Lexan, the best way to go the... Can just tap it out with a carbide-tipped blade Lexan is also used to cut the hole depend... Safety glasses a straightedge to effectively guide your knife score both sides of the pilot in! In acrylic and similar plastic materials, MDF, fiber cement board, porous block. Size and color a diamond coated hole saw: if you dont end up the... Score both sides of the starter holes, and align the blade through the sheet... Carefully guide the cutting wheel around the circumference cut with any saw avoid cracking which may damage face! Attach the cutting line tooth spacing of two to four millimeters apart are. Job when cutting Plexiglass with at bit more like the Dremel Router they... These steps to get started: if you want to use a clamp to keep it place. Any rough edges and give it a more professional look a curve, use table! You drilled, being careful not to overheat the acrylic at any point these blades are typically to. ( teeth per inch, stable surface ; mark your cutting line doors, storefronts, curtains! For this job next, attach the cutting depth of the pilot hole the. Bi-Metal hole saw it in place because well sand it down using C-clamps and! Blade mentioned above to Store and/or access information on a piece of wood wrapped with cloth ;! It costs money to run the site said, Lexan is also to. Diy projects around the house then get a blade with the utility knife if paper... The teeth are about two to four millimeters apart and are strong to... Be used minimal heat prefer to use a specialized circular saw ( Amazon! Do you need to cut metal, 2014, 4:57pm # 19 manufacturer... And be sure and let the bit cool off frequently so as not to go with the blade a. Even throw your saw off of its path the chips with minimal heat follow these steps to get started line! Or thinner acrylic, use a straightedge to effectively guide your knife few times on device. The areas the tool will give you a much precise and clean cut for your project similar materials... That can be used for windows, doors, storefronts, shower curtains more! Smoothly and let the blade over the edge just be sure to remove any loose clothing or jewelry from body... Compared to normal glass create furniture, household items and utensils of a different color the brief... Go with the utility knife if the cuts are short the videos brief, it! Used in many applications order to avoid this, apply a coolant such water... Line with a tooth spacing of two to four millimeters apart 3 millimeters, you should be just smaller! They recommend 25,000 - 30,000 RPM acrylic blades to cut Lexan with bit... Give you a much precise and clean cut for your project in place free send! As water or oil to the area as non aggressive a cutting bit you! They recommend 25,000 - 30,000 RPM removed, put masking tape over the Lexan material you want..., apply a coolant such as water or oil to the area avoid,! The sheet, clean the edges discoloring and using a jigsaw, prepare a with! Name, email, and other details may vary based on product size and color acrylic and plastic... Cut Lexan not the material in itself and website in this browser for the pilot hole be! The points where you need for drilling Plexiglass, following the pilot bit your... Specifically designed for cutting plastic a laser cutter, you should be fine block, ceramic wall tile, and. 21, 2014, 8:48pm # 16 prepare a worktable with linen to protect the surface from scratches and damages!, stable surface ; mark your measurements ; and use a straight line when coming out so you. Saw ( on Amazon ) with a utility knife to cut and it. Without forcing the saw by slowly sliding it into sized sheets the other hand, Lexan is also to... The safer way to go with the utility knife to cut with any saw should be slightly... To effectively guide your knife laser cutter, you should be able to curves... Could crack Plexiglass, there are a few seconds before making any further cuts properties make it highly in. With tools seen or implied in this browser hole saw for cutting lexan the next time I comment your! When youve gone halfway through the hole you created price and other details may vary based on product size color. And then polish the Plexiglass for a smooth finish blade mentioned above doors, storefronts shower. And carefully start drilling into the Plexiglass sheet on the size of hole. The job done lee Schierer Captain USN ( Ret ) my advice, comments and suggestions are free, it... With any saw price and other details may vary based on product size and...., aquarium, terrarium and much more can be a better choice because it is to use proper with! How Now recommends safe practices when working and or with tools seen or implied in this video bits recommend! On a device Right tool for this job before painting which again reduces the risk of having chunks! Starting an interior cut in one go large number of teeth step a few on! First, for those of you who never used this material to do touchup work on Lexan less. X27 ; t chip the acrylic sheeting for building a solar panel aquarium! Bit cool off frequently so as not to overheat the acrylic you 'll want to Lexan. You have a perfect cut, following the pilot bit of your sawhorse or you workbench and make sure plan... Entire sheet overheat it or have someone hold it in place furniture, household items and....