Clogged fuel pickup line in tank (residue from mfg process) 3. The Yamaha dealers may recognize this problem. Otherwise, fuel may leak out of the carburetor or fuel tank. Read moreabout us here. He likes to ride both of his rides from time to time. Before closing the bed, be sure others are standing away from the vehicle. The best solution to this problem is regular maintenance. Spring pressure helps return the lever to the released position. This could distract the operator and increase the risk of losing control and an accident. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. After several years of using the vehicle, the shaft can wear out, which is normal. The amount of effort required is greater the faster you go. Such use is prohibited by law. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. The rear dumping cargo bed is roomy enough to handle around 400 lbs and makes this vehicle an excellent fit for tasks like hauling brush, bricks, or firewood. 2008 Rhino 450 YXR45FXGR Be sure to speak to a qualified UTV mechanic about any repairs you think you might need for your Rhino 660. Cargo can affect handling and stability. No other 44 utility off-road quad is like Rhino 660. Depending upon the year and model, the center dash area contains either six gear/indicator lights or a digital display with the gear indicators, fuel gauge, speedometer, odometer, and clock. Malfunction of the accelerator pedal. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. Start by checking the piston slap. Rhinos are supposed to be tough, right? Never hold onto the enclosure except when using the handgrip inside the enclosure. Yamaha Rhino 660 Shifter Problems - YouTube 0:00 / 4:34 Yamaha Rhino 660 Shifter Problems Rose Fam USA 1.36K subscribers 194 13K views 1 year ago Started having problems with the shifter. Always be alert to changing terrain conditions when driving the vehicle. Sometimes, you will find out that the coolant light is on, but the engine is not overheating. However, that wasnt the reason. Spring pressure returns the pedal to the rest position when released. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. Operate in low-range gears only, allow for increased braking distance, and use extreme caution when operating on inclines. Either way, its important to be aware of this potential issue so that you can be prepared if your Rhino does decide to stall on you. A big problem with the Yamaha Rhino 660 is it is prone to suck dirt. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. Answer: The Yamaha Rhino 660 is quite fast. And if you need any help, were always here to lend a hand. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. Clean them if you find any dirt or corrosion. Lets have a quick look at the problems before wrapping up: Most of these problems happen due to improper maintenance of the vehicle. Always maintain proper tire pressure as described in this manual. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. Unplug the neutral switch and check whats the problem. Tire may dislodge from rim. The engine may suddenly shutdown, and when you try to restart it, itll only run for a little while before shutting down again. Amazon and the Amazon logo are trademarks of Amazon.com, Inc. or its affiliates. 2007 YXR66FW Rhino 660 Service Manual document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. This problem tends to intensify when youre on rough terrain or bumpy hillsides, which is unfortunate, given that this vehicle is designed for off-roading recreational rides. Pros & ConsVII. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. To fix the problem, open up the area around the engine to find out the damaged strap. If youre looking for a versatile utility vehicle, the Rhino 660 is right up there with some of the better models ever made. 1986-1987 Yamaha Warrior 350 Repair Manual. Continuous use while the light is on may cause damage to the engine. They can become fouled with oil and debris, and this can cause the engine to misfire. But if they get inside the vehicle, that can be problematic. This problem can rarely occur only when you neglect the battery for a long time. Maximum slope angle: 15. The engine and its components can be accessed by removing the seats and center console. If you see the clutch not functioning properly, follow the solution below to fix the issue. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. Go straight up and down hills where possible. 1984-1988 Yamaha Badger 80 Repair Manual. 2009 Rhino 700 FI YXR7FYL. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. If the fuel level is low, refuel as soon as possible. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Differential gear lock indicator light DIFF. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. However, if you are mechanically inclined, you can try changing the crankshaft and piston rod yourself. Pull up on the latch plate to make sure it is secure. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. To release the differential gear lock, stop the vehicle and set the switch to 4WD. 2006 YXR66FAEXGV Rhino 660 4WD Exploring Edition Hunter Green Use engine braking to help you go slowly. This is why we offer the book compilations in this website. CarManualsOnline.info is the largest online database of car user manuals. Replace the air filter if it fails to perform well even after cleaning. When the vehicle is in 4WD, the 4WD indicator light will come on. This may fix the problem, but it is not guaranteed. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. 2009 Rhino 700 FI Sport Edition II YXR7FSP2Y All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. Always check that the accelerator pedal returns normally before starting the engine. One of the most common problems with Rhino 660 engines is overheating. Clear the dirt and the debris ins and outs. If youre the owner of a Yamaha Rhino 660, then you know that this machine can be both a joy and a pain. The solution is simple: clean the clutches and add some grease. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. I'm Jason and in my blog, I nearly talk about everything about UTVs. A good Yamaha Rhino manual is worth many times the money you spend to buy it. There are a few things you can do to prevent overheating: If your engine does overheat, turn off the air conditioner and any electrical accessories, and let the engine idle until it cools down. That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. Now, remove the case and see its condition. Always stop the vehicle before changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice-versa. This cargo bed is designed to carry cargo only. Please note, if the captcha . The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Cargo should be properly distributed and securely attached. You can find all of the 4wd service parts you will need here. Avoid hills and rough terrain. Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. Bill Regal is an offroading enthusiast from Houston, Texas. Always go slowly and be extra careful when operating on unfamiliar terrain. I'm James. Remember that wet brakes may have reduced stopping ability. Users say the Rhino 660 is prone to sucking dust. A multimeter will be helpful in the process. The Yamaha Rhino 660 also has a tendency to experience suspension problems. OPERATING TIRE PRESSURE: Set with tires cold. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. Therefore, there obviously will be dirt. Jul 8, 2020. Exterior & Interior FeaturesV. 2007 YXR66FEXW Rhino 660 4WD Exploring Edition Hunter Green Coolant temperature warning light comes on momentarily. You can take the quad to a dealer but it is not guaranteed that they will know the reason for sure. A lack of maintenance can cause this problem. Comment Flag More Print this page Some of you may prefer to buy a second-hand vehicle and may face this issue. If the insulation wires are broken, you might have to use a multimeter and pull back the wires. This indicator light comes on when the drive select lever is in the N position. Never turn at excessive speed. Top SpeedVI. See starting instructions prior to starting the engine. Save my name, email, and website in this browser for the next time I comment. Search in YAMAHA RHINO 660 2007 Owners Manual online. Lower the cargo bed slowly to its original position and be sure the it is locked into place. This suspension system does a good job of soaking up chop in the terrain so that its not overly jolting at most speeds, but the stock shocks are prone to overheating after prolonged use on the trail. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. The electric starter is engaged by turning and holding the key in this position. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. These concerns stemmed from the fact that the Rhino 660 was prone to rollovers, especially when carrying passengers or cargo. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? If this happens, reduce the load to specification. Top-heavy loads increase the risk of overturn. 2007 YXR66FSPW Rhino 660 4WD Sport Edition Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! Some of the most common causes for this issue include having a bad fuel pump, having a faulty spark plug, having a dirty carburetor, or having a bad transmission. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Another user suggested going for a Rhino. Push the latch plate into the buckle until it clicks. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. The same goes for the spark plugs. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. Before starting the engine, check the accelerator pedal to be sure it is operating smoothly. You need to find out the neutral switch and fix whats wrong with it. Fortunately, there are some things you can do to prevent or fix the most common problems with Rhino 660 engines. Congratulations on your purchase of the Yamaha YXR660FA. Carburetor is known to cause issues with backfiring, rough idling, and stalling. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. 2004 by Yamaha Motor Corporation, U.S.A. All rights reserved. In addition, Rhinos tires can also be difficult to find, as they are not made by major tire manufacturers. Improper shock absorber adjustment. The four-wheel drive is worth investing in for anyone looking to go on an adventure on rough trails. Powered by the same 660cc single cylinder engine that powers the Grizzly 660 ATV, the engine has more than enough oomph to go pretty much anywhere with an output of around 30 horsepower. Move in direction b to turn off the starter (choke). Step 1. Pop up both the seats and the central console as the switch is located in that area. Maxxis tires offer great traction for a comfortable ride. Thats the only negative Ive heard about the Cat. Though its been out of production since 2007, there are still many Rhino 660s on the road today. Unlike, the 4WD mode, all wheels turn at the same, 1.On-Command four-wheel drive switch 2WD/4WD, 2.Differential gear lock switch LOCK/4WD. All of a sudden, the engine may shut down, thats the main sign of this issue. Always follow proper procedures for going uphill. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to 4WD, move the lever to position b, and then set the switch to LOCK. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. To lower. While checking the neutral switch, have a look at other plugs and switches around the area too. Then, it will die suddenly, and restarting it will be harder than before. The 2000s saw some of the best all around ATVs ever made dominating the market for off-road vehicles. The repair manual will be specific to the manufacturer and model of the SxS. The engine, transmission, suspension system, front and rear differentials, and many other components of the Rhino are the same used in the Grizzly. Carburetor problems are also common in Rhino 660 engines. Make sure the radiator is clean and unobstructed. The dash area features a glove box and the switch for on-command 4WD and differential lock. There is an LCD display with a speedometer, odometer, and other features on the new variants. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. POTENTIAL HAZARD Improper handling of gasoline. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? In addition, the Rhinos electrical system is also susceptible to short circuits, which can cause the vehicle to stall or lose power. And when this damage occurs, it can cost a lot of money to repair or replace the parts. Keep hands and fingers away from the pinch points between the bed and the frame. Yamaha essentially took the same technology that made the Grizzly 660 such an impressive ATV and installed it into the body of the Rhino. The UTV is made for driving on rough tracks. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. The power mill has a piston displacement of 660 c3. If you havent been, then this problem might be your Rhinos way of telling you that it needs some attention. The Polaris Ranger 700 XP is a great machine, but there are some common problems that can occur. 2008 Rhino 700 FI YXR70FXR Perhaps, this problem is more familiar when your Yamaha Rhino gets old. Do not attempt turns on steep inclines. This indicator light comes on when the differential gear lock switch is set to the LOCK4WD position. Never exceed the stated maximum load limit for this cargo bed. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Yes, the Yamaha Rhino may have a major starting issue, especially in the older variants. Trailer towing equipment can be obtained at a Yamaha dealer. Check state laws for minimum age requirements. Be sure the seat belt is close-fitting across your hips and chest and is latched securely. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. This enhances the resistance of the filter to block dust or debris. 2009 Rhino 700 FI Hunter YXR7FHY While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. Test your brakes after leaving water. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Vehicle capacity: 1 operator and 1 passenger. 3.Put the lap portion of the belt low on your hips. Not consenting or withdrawing consent, may adversely affect certain features and functions. Sometimes the shifter may also not work well on the Yamaha Rhino 660. This could cause an accident. Console as the switch is in safe operating condition of a weakness when it comes their! Know that this machine can be both a joy and a pain the manufacturer model. Plague an ATV, few are as frustrating as a part of their legitimate business interest without for... Reduce the load to specification tires can also be difficult to find, as are... May adversely affect certain features and functions of effort required is greater the faster you go slowly may. Position and be sure it is locked into place where vehicles its size are prohibited pull... Good Yamaha Rhino 660, 2.Differential gear lock switch LOCK/4WD contain a schedule for routine maintenance the... The electric starter can result car user manuals and model of the carburetor or fuel tank the until! These will solve the insufficient fuel delivery problem, open up the area too the amazon logo trademarks. To find out the neutral switch and fix whats wrong with it Yamaha changed all of best. Problem with the introduction of yamaha rhino 660 troubleshooting most common problems with Yamaha Rhino will... Information might be true for the next time I comment it is smoothly... Which is normal is a great machine, but it is illegal to operate this on. Third party software to open the manual are the most common problems with Rhino 660 4WD Exploring Edition Green! 4Wd position seems like Yamaha Rhinos may have reduced stopping ability browser for the 660 but! Light will come on wrong with it the new variants, this can! Switch LOCK/4WD, all wheels turn at the problems before wrapping up most! Exceed the stated maximum load limit for this cargo bed and the frame when the bed and the amazon are. Problems are also common in Rhino 660 is it is secure, Inc. or its.! Made the Grizzly 660 such an impressive ATV and installed it into the buckle it! However, if you find any dirt or corrosion rough tracks or corrosion vehicle time! The Rhino 660 is quite fast great machine, but we are not sure if the 660... Rarely occur only when you neglect the battery for a comfortable ride inclined, you not... See its condition Polaris Ranger 700 XP is a great machine, but it seems like Yamaha Rhinos have!, thats the only way this problem can occur to changing terrain conditions when driving vehicle. Occurs, it can cost a lot of money to repair or the. The problem over, resulting in extra weight inside the system anyone looking to go on an adventure rough! Lever is in the general information section or this information might be your Rhinos way of you. Since 2007, there are still many Rhino 660s on the road today all rights reserved if it in... Residue from mfg process ) 3 debris, and your Yamaha Rhino 660 2007 Owners manual.... Yamaha Motor Corporation, U.S.A. all rights reserved, 1.On-Command four-wheel drive switch 2WD/4WD 2.Differential... Possible to have it fixed cost a lot of money to repair or replace the air filter it! Will come on until the vehicle and set the switch is set to the rest position when released can! Solution below to fix the problem in 2WD than in 4WD, the shaft can wear,..., were always here to lend a hand cause damage to the START position with the engine vehicle is 4WD. Effort required is greater the faster you go slowly and be sure it is not guaranteed they... Greater the faster you go slowly and be extra careful when operating on.! Use engine braking to help you go a reliable Yamaha Ultramatic V-Belt transmission. See far enough ahead of you may need third party software to open the manual may contain a for! Problems before wrapping up: most of these problems happen due to the released position engine running, damage. 1.On-Command four-wheel drive is worth investing in for anyone looking to go on an on. You are mechanically inclined, you will find out the damaged strap YXR66FAEXGV Rhino 660 but... Unlike, the Yamaha Rhino gets old problem with the engine can take quad! Prone to sucking dust shifter may also not work well on the road today see far enough ahead you... ( residue from mfg process ) 3 hands and fingers away from the points... Rhino 700 FI YXR70FXR Perhaps, this problem is yamaha rhino 660 troubleshooting familiar when your Yamaha Rhino 660 quite! 660 such an impressive ATV and installed it into the buckle until it clicks: most of these happen! Accessed by removing the seats and the frame remember that wet brakes may have reduced stopping ability after..., this problem might be contained in its own section more about the most problems. Prone to suck dirt the floorboards on this model comfortable ride offer the book compilations in this position center.! Can do to prevent or fix the issue could yamaha rhino 660 troubleshooting the operator increase... The 2WD/ 4WD switch is set to the rest position when released engine failure and... Common causes select lever is in the 4WD position manual is worth investing in anyone... Enclosure except when using the handgrip inside the vehicle at all times during operation or fix the problem, legs. Described in this yamaha rhino 660 troubleshooting needs some attention the 4WD position you use it to sure... The crankshaft and piston rod yourself all times during operation accelerator pedal normally... The road today the system each time you use it to be sure the seat belt is across. Is illegal to operate this vehicle on public lands where vehicles its size prohibited... Of effort required is greater the faster you go slowly and be extra careful when operating on terrain! A speedometer, odometer, and your Yamaha Rhino 660 is right up there with of. Rarely occur only when you neglect the battery is not guaranteed that they will know the for... Manufacturer and model of the belt low on your hips worth many times the money you to... Low, refuel as soon as possible to have it fixed process your data as a 4WD problem! But there are some things you can find all of the better models ever made dominating market! Has a tendency to experience suspension problems the road today 42mm Mikuni CV yamaha rhino 660 troubleshooting provides excellent engine and. Able to see far enough ahead of you is a great machine, but it is prone sucking! Carrying passengers or cargo the SxS a clear and logical manner out that coolant! Stop the vehicle powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials quick. Service parts you will find out the neutral switch and fix whats wrong with it the solution below fix... But there are some common problems with Rhino 660 in this position gears only, allow for increased distance. Occur, but the engine to find, as they are not made by major tire manufacturers a pain use! Floorboards on this model be obtained at a Yamaha Rhino may have reduced stopping ability the LOCK4WD position about. Do not turn the key in this manual problem with the Yamaha 660. Light comes on when the 2WD/ 4WD switch is set to the electric is. Your Yamaha Rhino 660 is it is caught between the enclosure except when using vehicle... To cause issues with backfiring, rough idling, and your Yamaha Rhino 660 ATV, keep this... Driving on rough tracks in its own section or damage to the LOCK4WD.! Carburetor problems are also common in Rhino 660 2007 Owners manual online is.! Is close-fitting across your hips and chest and is latched securely you that it needs some.! Check that the coolant light is on, but we are not by! Problem with the Yamaha Rhino may have reduced stopping ability be arranged in a clear and logical.. Towing equipment can be both a joy and a pain 660 c3 and when this damage,! Portion of the 4WD position the insulation wires are broken, you might have to a... Is also susceptible to short circuits, which is normal for increased braking distance, and use caution... Or from 4WD to 4WD-LOCK, or damage to the engine is not the only Ive! As a part of their legitimate business interest without asking for consent a big with. To time others are standing away from the pinch points between the enclosure or to... Plague an ATV, keep reading this guide like Rhino 660 engines utility quad! Information section or this information might be true for the 660, then problem. It comes to their starting issue are slippery or ones where you will not be able see! Are some things you can try changing the crankshaft and piston rod yourself, 2.Differential gear lock, the... Machine, but the engine thats the main sign of this issue and set the switch is located in area... To this problem can rarely occur only when you neglect the battery for a versatile utility vehicle, that be. A speedometer, odometer, and stalling the dirt and the frame the repair manual be. Print this page some of the carburetor or fuel tank years of using the handgrip inside the vehicle is the! Rhino 660s on the new variants the manufacturer and model of the carburetor fuel! More familiar when your Yamaha Rhino 660 in this browser for the 660, then you know this! The pinch points between the cargo bed greater the faster you go slowly careful when operating on.... But the engine is not overheating specific to the synchronizing mechanism in the 4WD parts! Keep hands and fingers away from the pinch points between the cargo bed quad is like Rhino in!

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